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FAQ

Ceramic Stains

General Information
Only inorganic pigments can be used in ceramic ware. Ceramic stains are raw oxides and chemicals that are mixed and calcined (fired) in a furnace at temperatures from 1400 F to 2600F, and then ground up into a powder. Stains produce colors that can not be made by simple mixing. Although ceramic stains are generally very stable colors, they can be sensitive to the make-up of the glaze, the temperature and the atmosphere in the kiln.
You can use stains to color clays, slips, and glazes. Stains can be wedged directly into prepared clay. The typical percentages of color will range from 5-15%. For more even color, stains should be mixed into the dry clay body before adding water. Stains that contain zircon (Zr) are generally the most stable.
Prepare underglaze colors by using a combination of stain, kaolin and flux. An underglaze can contain up to 50% stain, depending on the depth of color desired. Some flux (usually 2-5% of your glaze) is required to provide the necessary binder and to help prevent the glaze from crawling. Ceramic stains are most commonly used as a source of color in glaze. Additions of 4-8% of dry weight are typical.

Formulas
**Be sure to run your own tests**

Underglaze Cone 04-10
Frit #3110........30
Ball Clay...........30
Stain.................30

Satin Clear Cone 6
Neph Sy...........60
Strontium..........20
OM4................10
Silica................9
Lithium.............1
Stain................2-12%

Some helpful tips to aid you on your way:
1) Base glazes should contain 12-15% whiting for best results.
2) A pinch of tin oxide may brighten colors.
3) Reduction firing may be detrimental to your color (You may want to use inclusion stains) .
4) Be wary of free zinc; it may cause a negative effect.
5) Mason stains are rated up to cone 6 (may go higher), and are more vibrant at lower cones.
6) Keep a log while testing to record how you mixed glazes, and firing procedures.
7) Online resources: www.masoncolor.com and www.claymaker.com

Safety and Handling
The Material Safety Data Sheets (MSDS) should be read and understood before handling or using these products. They are available in our TECH section. If stains are to be used in contact with food or beverage, the ware should be checked by a testing laboratory to determine if they meet FDA requirements. Be aware of the following when using ceramic stains and glazes:
1) Possibly carcinogenic.
2) Harmful if inhaled or ingested.
3) Causes eye irritation.
4) May cause skin irritation.
5) Avoid breathing dust. Use a dust mask or respirator.
6) Avoid contact with eyes, skin, and clothing.
7) Keep container closed.
8) Use with adequate ventilation. Use a dust mask or respirator.
9) Wash thoroughly after handling.
10) Keep away from food.
11) Contain spills or leaks; pick up and place an approved container for disposal. Dispose of in accordance with federal, state and local laws.
12) These products are non-reactive and non-flammable.

 

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